The series of disc granulator is a new kind of slanting disc granulation equipment: the granulation rate is more than 90%, the reducer and the motor adopt the flexible belt drive, start smoothly, reduce the impact force and improve the service life of equipment. The plate bottom of the granulator is reinforced by a plurality of radiation steel plates, which is firm and durable, never deformed, thickened ,aggravated, and stable base design don’t need the anchor bolts fixed and operates stably. The granulator main gear adopts High frequency sudden fire, have doubled service life. Inner plant of Granulation had been anti-corrosion treatment, and durable. The machine has a uniform granulation, high granulation rate, smooth operation, durable, long service life, highly praised by users, is the majority and ideal product of users, the project also received durable from the Henan Provincial Department of Agriculture Soil and Fertilizer Station is the national environmental protection technology promotion projects.
The working principle of this series of products: the main motor drive pulley and belt, through the reducer drive pinion, pinion and big gear which fixed at the end teeth meshing, work to the big gear through a special reasonable design, installation on the spindle which fixed on adjust plate ,to support the work of the entire disc (the machine used with the spray machine) material feeding into the disc, with disk rotating and spraying device, materials will evenly stick together to form ball shape granules. In the upper part of the design is automatic cleaning device to prevent the material sticky on disc, thus greatly improving machine service life. With the continuous rotation of the motor, the material constantly Enter, in order to achieve mass production, reach the needs of continuous work.
The Structure of Disk Granulator
Machine can be divided into five parts:
1. Frame part: As the whole body part of the transmission and the rotating part of the work supporting by rack, with strength force, so the machine frame parts are welding with excellent carbon channel, and adopted a rigorous quality certification and specific Of the technical requirements, has reached the purpose of the machine used.
2. Adjustment part: the most important part of whole machine is granulation disk, and the gravity center of granulation disk is installed on adjust part, our company specializes in the use of excellent welding carbon steel plate and channel steel, and adopted a strict quality standards Certification, have reached the requirements of the machine used.
3. Transmission parts: the entire machine drive part is important, the overall work depend on it. The motor installed on transmission rack and reducer are with ISO / 9001 quality products, with reliable quality. The motor drive Pulley, V-belt, Reducer and pinion, the small gear transmission large gear and drive the granulation plate work. The gears are used high-frequency fire, with twice service life than old type. The granulation plate is fixed on the driving shaft , the connecting part of the stigma adopts the taper fitting, the design is more reasonable;
4. Granulation part: This machine granulator disk angle with the overall arc design, granulation rate can reach more than 90%, granulation disk bottom also uses a number of radiation steel to strengthen, durable, never deformation;
5. Automatic cleaning part: This part is installed on the top of the granulator, into frame shape, with automatic clear plate, in order to clear the material attached to the machine when production, highly improving the service life of the machine, Saving the labor force.
The series of disc granulator has a variety of models, according to the user’s different capacity, also accept custom.
| Model | Inner diameter(mm) | Side height(mm) | Volume(m³) | Rotation speed (r/min) | Motor power(KW) | Prod capacity(T/h) | Decele rators model |
| ZL10 | 1000 | 250 | 0.4 | 24 | 2.2 | 0.3-0.5 | XW5-59 |
| ZL15 | 1500 | 300 | 1.1 | 22 | 5.5 | 0.5-0.8 | ZQ250-48 |
| ZL18 | 1800 | 300 | 1.4 | 18 | 5.5 | 0.6-1.0 | ZQ250-48 |
| ZL20 | 2000 | 350 | 1.8 | 18 | 7.5 | 0.8-1.2 | ZQ250-48 |
| ZL25 | 2500 | 350 | 2.5 | 18 | 7.5 | 1.0-1.5 | ZQ400-23 |
| ZL28 | 2800 | 400 | 3.3 | 18 | 11 | 1.0-2.5 | ZQ400-48 |
| ZL30 | 3000 | 450 | 3.9 | 16 | 11 | 2.0-3.0 | ZQ350-23 |
| ZL32 | 3200 | 500 | 4.3 | 13.6 | 15 | 2.0-3.5 | ZQ350-23 |
| ZL36 | 3600 | 550 | 5.5 | 11.3 | 18.5 | 3.0-5.0 | ZQ400-23 |
| ZL45 | 4500 | 600 | 6.5 | 8 | 22 | 4.0-6.0 | ZQ250-48 |
